Allied Encyclopedia: Alpha ThermoThin Wire

What is Alpha ThermoThin?

Alpha ThermoThin is a new line of hook-up wire. This line offers reliable performance in applications where extreme heat is needed due to the high temperature range. The high temperature range makes ThermoThin ideal for military, energy generation and production, semiconductor, oil and gas, and other mission-critical applications. These wires are also designed to save space and weight and are great for usage where space is limited.

Features and Construction

Alpha’s ThermoThin line features small and lightweight wires. The wires have a nickel-plated copper conductor and ECA fluoropolymer insulation. ThermoThin is available in conductor sizes 36 AWG to 16 AWG with 600V performance. The feature that sets ThermoThin wire apart is the broad temperature range and the ability of these wires to save space and weight.  ThermoThin wires have a temperature range of -150˚C to +300˚C which allows it to be used for many strenuous applications. These wires are RoHS2 and REACH compliant. Sizes 30 AWG and larger are UL AWM 11540 compliant and pass UL horizontal flame qualifications. ThermoThin hook-up wire also comes in a variety of colors.

 

thermothin, alpha

Alpha ThermoThin

If you are looking for more information on Alpha Wire, visit our website or check out our Alpha Wire FAQ page.

Coax Cable vs. Twinax Cable | Product Knockout

Product Knockout: Coax Cable vs. Twinax Cable

“Our Product Knock-Out series is a match-up between two similar products. In boxing terms, think same weight class, same caliber, same level of experience, and amount of exposure. The purpose of the Product Knock-Out posts are for you to see a side-by-side view of two similar products. These posts will also enable you to understand which one will be crowned champ for your specific purpose. Take your seats and prepare for battle, because the gloves are coming out.”

Coaxial and Twinaxial cable are similar in their applications but differ in terms of their construction. Both cables are used in data processing and information systems applications; specifically, cable TV and computer networks. This post will analyze the similarities and differences with both products as well as breaking down their construction and features.

What is Coaxial Cable?

Coaxial cable is used in the transmission of video, communications, and audio. These cables are designed to transmit high frequency signals and data with low loss due to environmental factors and interference. Allied has a wide variety of coaxial cable in stock that can vary in terms of its impedance, environmental temperature, working voltage, signal loss at specific frequencies, power rating, and cost. Coaxial cable’s construction may vary depending on the application that it is used for. Many conventional coax cables feature a copper wire and copper mesh shield to remain flexible while preventing any leakage of the signal.

Coax cable is available in military grade. These cables are referred to as RGs and are used in applications where military specifications are needed, as well as direct burial applications. Coaxial cables also meet M17 military specifications. Learn more about RG and M17 coaxial cable.

What is Twinaxial Cable?

Twinaxial cable is commonly used in data transmission and information systems applications. This cable uses two twisted conductors surrounded by a common shield. The two conductors offer more protection from environmental factors and lower cable loss. Twinax cable loses its effectiveness in long-range situations over 15 MHz. It is primarily used in short-range, high-speed signaling applications including those in the computer industry. Twinax cables also meet military M17 specifications.

Coaxial Cable vs. Twinaxial Cable

There are a lot of similarities between coaxial and twinaxial cable. Both are used in data transmission and information system applications, along with protection of the signal from interference. Coax and Twinax also both have military specs, which allows them to be used in applications requiring military standards. These cables are identified by RG or M17. The biggest difference between these two types of cables is their construction. Twinaxial cable features two conductors instead of one. This allows twinaxial cables to provide a more protected and clearer signal, but only in very short range and high speed applications. Coaxial cable is more versatile in its usage and it is able to carry low frequency signals such as audio. This makes it an ideal cable to use for radio frequency and cable transmission applications.

And the winner is….

Winner by unanimous vote? Instead, it seems as if the match has ended in a technical decision. In this case it looks like our crowned champ depends on your specific application use. If you’re unsure about what cable you’ll need in order to meet the needs of your application, let Allied help you out! Check out Allied Wire & Cable for more information on Coax and Twinax Cables or give your sales rep a call at 800-472-5655 with any questions.

Heat Shrink Tubing vs Electrical Tape | Product Knockout

“Our Product Knock-Out series is a match-up between two similar products. In boxing terms, think same weight class, same caliber, same level of experience, and amount of exposure. The purpose of the Product Knock-Out posts are for you to see a side-by-side view of two similar products. These posts will also enable you to understand which one will be crowned champ for your specific purpose. Take your seats and prepare for battle, because the gloves are coming out.”

Heat Shrink Tubing and Electrical Tape are both options used to insulate and protect electrical wires. They both can be used in a variety of applications and come in a variety of colors. As alike as these products may seem, they do have their differences. Let’s take a closer look and see who comes out on top.

What is Heat Shrink Tubing?

Heat shrink tubing is exactly what its name suggests. It is a type of tubing that when heated, shrinks to fit a specific application. The tube starts out larger in size to fit on or around a wire or set of wires. It is then heated to a smaller size which is a pre-determined shrink ratio. Heat Shrink Tubing comes in a range of shrink ratios for a multitude of applications.

In addition to shrink ratio, Heat Shrink Tubing also comes in a plethora of materials. These materials include FEP, Neoprene, Polyolefin, PTFE, PVC, Kynar, and many more. The application determines what material is best used. Different materials boast different qualities. Some materials have higher flexibility properties than others, but others may have better abrasion resistance.

Heat shrink tubing is used in an assortment of applications. These include strain relief, wire bundling, electrical insulation, environmental protection, and identification. Heat shrink can also be used for temporary repairs and preventative maintenance.

M23053 is a specific kind of heat shrink tubing that is most commonly used when military standard is required. This tubing can be used to increase the overall durability of wires, and in protection of outdoor elements such as chemicals, corrosion, water, and surface abrasion. To learn more about this specific type of heat shrink tubing, check out our Allied Encyclopedia article on M23053.

What is Electrical Tape?

Electrical Tape is a type of pressure sensitive tape that is used to insulate and protect electrical wires. It can be made of different plastics such as vinyl, rubber, mastic, and varnished cambric. Vinyl is the most popular and widely used material. Electrical tape has high flexibility and the ability to stretch which allows it to be used in many applications.

Electrical Tape comes in different materials and colors. The most common electrical tape color is black. Electricians use only the black tape, and not colored tape, for insulation. Unlike colored electrical tape, black tape is used for more than one purpose. It can be used for insulation, bundling, repair, and identification. Colored electrical tape is used to indicate voltage and the phase of the wire. This is its primary use. Each color represents either high, low or neutral voltage. When used in wire phasing, the colors tell electricians about the properties of the wires it is being used with.

Heat Shrink Tubing vs. Electrical Tape

Heat Shrink Tubing and Electrical Tape have their similarities, but their differences are what stand out the most. Both materials are used for electrical insulation, come in different colors, and are fairly easy to apply. That is where the similarities stop. Heat Shrink Tubing comes in predetermined shrink ratios. This allows for a more precise fit when applying. It also has more variety of materials that are specific to applications. Electrical Tape has a few different materials, but the most commonly used is vinyl. Heat Shrink Tubing is also more reliable. It will not come off with time or use, where electrical tape will eventually lose its adhesiveness. Electrical Tape will also not perform as well in applications that have a high risk of being affected by outside influences such as chemicals and abrasion. When compared to Heat Shrink Tubing, Electrical Tape is easier to apply and remove. Although both are fairly simple to apply, once heat shrink tubing is shrunk to fit, it will be secure and not as easy to remove as peeling off electrical tape. Electrical Tape also offers a quick way to identify voltage by its many colors and phasing. There is also a standard with Electrical Tape that specifies voltage for each color used in phasing and black tape is known to be the only color used for insulation. These products may seem similar at first, but when they are closely examined, their differences outweigh their similarities.

“Winner by unanimous vote? Instead, it seems as if the match has ended in a technical decision. In this case, it looks like our crowned champ depends on your specific application or use.”

Whether your application calls for something heavy duty like Heat Shrink Tubing, or you need Electrical Tape for simply phasing wires, Allied Wire & Cable is the place to go. Visit our website to submit an RFQ or call us for more information – 800-472-4655.

Allied Encyclopedia: M23053 Heat Shrink Tubing

What is M23053 Heat Shrink Tubing?

M23053 is heat shrink tubing that is used to overall increase the durability of wire and cable. This specific spec is rated to military standards and can be used for military applications. Below this post will discuss some of the specific military lines of M23053 that Allied carries.

M23053 tubing is used to protect wire and cable from external damages. These include chemicals, water, corrosion, and surface abrasion. In addition to protection, heat shrink tubing is also flexible and offers extreme heat resistance. The tubing shrinks to a predetermined size/ratio when heat is applied.

This heat shrink tubing can can be made of various materials. Some of the most popular materials of M23053 heat shrink tubing are Polyolefin, Ethylene-Tetrafluoroethylene (ETFE), Polytetrafluoroethylene(PTFE), Neoprene, Polyvinylidene Fluoride (PVDF), Kynar, and PVC.

M23053 Applications

Heat shrink tubing can be used in a variety of applications. The most common uses for heat shrink tubing are strain relief, wire bundling, electrical insulation, mechanical protection, environmental protection, and component identification. Heat shrink tubing can also be used for repairs, either temporary or permanent. Different types of heat shrink tubing has different shrink ratios to ensure the proper fit for your application. There are options such as 2:1, 3:1 and 4:1 Your application will determine which shrink ratio to use.

Mil Spec Tubing Options

M23053 is rated to military standards and can be used in military specific applications. Some of the most common M23053 slants are /5 and /6, /11, /13, and Kynar /8.

M23053/5 and M23053/6 are Polyolefin heat shrink tubing. These two slants have excellent resistance to water, fungus and UV light. It can be used in applications for bundling, insulation and protection, water and dust proofing, and shock protection. Shrink ratios for this tubing range from 2:1 to 4:1.

M23053/11 is FEP heat shrink tubing. This slant boasts high heat and non stick components which allows it to make a tight seal around components. It can be used in applications that require excellent chemical resistance, as well as high heat situations. The shrink ration is 1, 3:1.

M23053/13 is Viton heat shrink tubing. This slant is ideal for use where high flexibility is needed in either low or high temperatures. It is also good for use where protection from abrasion, fuels, acids, and solvents are present. The shrink ratio for Viton heat shrink is 2:1.

M23053/8 is Kynar heat shrink tubing. This slant is a semi-rigid and flame retardant, Polyvinylidene Fluoride thin wall tubing. It has great cut through, abrasion, and heat resistance properties. M23053/8 is used for jacketing components, fuse coverings, or where strain relief is needed. The properties of this Kynar tubing allow it to be bent, flexed, or twisted without using its mechanical or electrical strength. It has a 2:1 shrink ratio.

heat shrink tubing, heat shrink, m23053

Heat Shrink Tubing

There are many other options of heat shrink tubing in addition to the ones mentioned above. If you have any questions as to which heat shrink tubing option is good for your application, be sure to check out our Heat Shrink Tubing FAQ page or visit our main Heat Shrink Tubing page to browse on your own. As always, if you have any questions, call us at 800-472-4655.

Raychem Spec 44 vs M27500 | Product Knockout

“Our Product Knock-out series is a match-up between two similar products. In boxing terms, think same weight class, same caliber, and same level of experience and amount of exposure. The purpose of these posts are for you to see a side-by-side view of two similar products, and to be able to understand which one will be crowned champ for your specific purposes. Take your seats and prepare for battle, because the gloves are coming out.”

Tyco Raychem Spec 44 and M27500 are both cables used in military and aerospace applications. They are both designed for work in the most challenging and demanding conditions possible, while still providing consistent, reliable performance. Let’s take a closer look at these two products, and see how they stack up against one another.

What is Raychem Spec 44 cable?

Tyco Raychem Spec 44 was originally designed for military and aerospace applications. Spec 44 wire is used in a variety of different industries, such as aircraft, commercial and military electronics, helicopters, satellites, ships, and trains. It offers dual wall construction which combines the outstanding physical and electrical characteristics of radiation crosslinked polyalkene with the excellent mechanical and chemical properties of radiation cross-linked polyvinylidene fluoride (PVDF). Raychem Spec 44 is also highly flame retardant, non-melting, and easy to handle and install using conventional tools. In addition, it has a temperature rating of -65°C to +150°C with a voltage rating of 600 volts.

What is M27500 cable?

M27500 falls into the category of Mil Spec cable, meaning that it is military specific. Just like Raychem Spec 44, M27500 is also used in a variety of both military and commercial applications, including airframes, avionics, and ground support equipment. M27500 cable can also be manufactured to perform in almost every environment. It is insulated with cross-linked extruded Polyalkene (XL-PVDF), featuring a stranded tinned coated copper conductor. It offers a max temperature rating of 150°C with a voltage rating of 600 volts.

Construction and Electrical Specs

Raychem Spec 44 M27500
Conductor Silver-coated copper Stranded Tinned Coated Copper
Insulation Radiation-crosslinked, extruded polyalkene Cross-linked extruded Polyalkene (XL-PVDF)
Shield N/A Tinned Copper Braid, 85% Coverage
Jacket  Radiation-crosslinked, modified PVDF Extruded Cross-linked Polyalkene (XL-PVDF)
Min Temperature Rating -65°C -65°C
Max Temperature Rating 150°C 150°C
Voltage 600 600

Raychem Spec 44 vs M27500

There is a lot of overlap when it comes to Raychem and M27500 cables. They are used in similar industries and applications, have the same temperature and voltage ratings, and can withstand challenging environmental conditions. That being said, they do have a few differences in their construction. The M27500 cable has a tin copper braided shield while the Raychem Spec 44 doesn’t have a shield. The braided shield provides a low-resistance path to ground and high conductivity. They also have different jacket materials, with the Raychem Spec 44’s
being radiation-crosslinked, modified PVDF and the M27500’s Extruded Cross-linked Polyalkene (XL-PVDF). In this case, there is no clear winner between the products, and instead, it seems as if the match has ended in a technical decision. In this case it looks like our crowned
champ depends on your specific application use.

If you’re unsure if Raychem Spec 44 or M27500 would work best for your wire and cable needs, let Allied help you out! Compare full Raychem and M27500 specs or give your sales rep a call at 800-472-5655 with any questions.

Allied Encyclopedia: Cat 8 Cable

What is Cat 8 Cable?

Cat 8 cable, or category 8 cable is a shielded, copper twisted-pair communications cable. It is the latest ratification of twisted cable systems, which was implemented under ANSI/TIA 568-C.2-1. The International Organization of Standards (ISO) equivalent is expected to ratify in either 2017 or 2018. Cat 8 cable can be used to link Television, computer data, video, audio, and various other data systems to a given data center. While Cat 8 offers high speeds and strong connections, it is relatively short ranged and designed for use in data centers, not office wiring and connection. To reiterate, Cat 8 can be used to strengthen a data center’s performance levels significantly with a bandwidth four times larger than Cat 6A. On the other hand, it would not be practical to wire an office’s phones or computers due to its length limitations. All other category cables have a length of 100 meters compared with Cat 8’s 30 meter length. Cat 8 is divided between two classes, class I and class II, or Cat 8.1 and Cat 8.2. The differences between the two being shielding types and connector compatibility.

Cat 8 Cable

Cat 8 Specifications

  • 2000MHz or 2GHz bandwidth  
  • Max data rate 25GBASE-T and 40GBASE-T
  • Cat 8.1 utilizes 8P8C connectors and is backward compatible
  • Cat 8.2 operates with TERA and GG45 connectors
  • Can be used at a range of 30 meters (About 98 feet)
  • Cat 8.1 uses F/UTP or U/FTP shielding
  • Cat 8.2 uses F/FTP or S/FTP shielding
  • Cord gauges come in 22, 23, 24, and 26 AWG
  • Temperature range -10 to 60 degrees Celsius

Allied Encyclopedia: M17/176-00002

What is M17/176-00002 Wire?

M17 is the military standard for coaxial cables which are used to maximize performance in difficult situations that the military might encounter. M17/176-00002 is a variation of M17 coaxial cable called twinax cable. Twinax is similar to coaxial cable, however it has two inner conductors instead of one. This cable is used for high frequency signal transmission.

M17/176-00002 Construction

As stated above, M17/176-00002 is a variation of coaxial cable that is a twinax cable. Its 2 inner conductors are 24 AWG, each 19/.005 silver coated copper alloy. This cable has two solid Polytetrafluoroethylene (PTFE) dielectric cores. These cores are twisted together and filled with two PTFE rod fillers. The outer conductor is a single braid of 38 AWG, silver-coated, high strength alloy. The inner braid has 95.4% coverage and the outer braid has 94.6% coverage. M17/176-00002 has a Perflouroalkoxy (PFA) type XIII jacket with an overall diameter of 0.129 inches.

M17/176-00002 Cable Ratings

  • Temperature Range: -55°C to +200 C
  • Max Operating Voltage (vms): 1,000
  • Impedance (ohms): 77 +/-7
  • Capacitance (pF/ft): 19.0
  • M17 Test Frequency: 10 MHz UnSwept
  • Comments: Use up to 10 MHz maximum

M17/176-00002 Wire

For more information about M17/176-00002 please visit our catalog page on M17/176-00002 cable. To request a quote on M17/176-00002 twinax cable, visit our Quick RFQ form or call one of our experienced sales reps today at 1-800-472-4655.

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